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  ibc module rev 1.1 vicorpower.com page 6 of 19 09/2016 800 927.9474 electrical specifcations (cont.) specifcations valid at 48v in , 100% rated load and 25oc ambient, unless otherwise indicated. attribute symbol conditions / notes min typ max unit common output specifcations output power * 0 650 w output current p 650w 53 a output start up load of i out max, maximum output capacitance 15 % effective output resistance 3.9 m line regulation (k factor) v out = k ? v in @ no load 0.245 0.250 0.252 current share accuracy full power operation; see parallel operation on page 16; up to 3 units 10 % effciency 50% load see figure 1 97.5 97.8 % full load see figure 1 97.0 97.3 % internal output inductance 1.6 nh internal output capacitance 75 f load capacitance 0 3000 f output voltage ripple 20mhz bandwidth (figure 17), using test circuit in figure 25 60 150 mvp-p output overload protection threshold of i out max, will not shut down when started into max c out and 15% load. auto restart with duty cycle < 10% 105 150 % overcurrent protection time constant 1.2 ms short circuit current response time 1.5 s switching frequency 1.0 mhz dynamic response C load load change: 25% of i out max, slew rate (di/dt) = 1a/s see figures 12C15 v out overshoot / undershoot 100 mv v out response time 1 s dynamic response C line line step of 5v in 1s, within v in operating range. (c in = 500f, c o = 350f) (figure 16 illustrates similar converter response when subjected to a more severe line transient.) v out overshoot 1.25 v pre-bias voltage unit will start up into a pre-bias voltage on the output 0 15 v dc * does not exceed ipc-9592 derating guidelines. at 70oc ambient, full power operation may exceed ipc-9592 guidelines, but does not exceed component ratings, does not activate otp and does not compromise reliability. ib0xxq120t53xx-xx
ibc module rev 1.1 vicorpower.com page 7 of 19 09/2016 800 927.9474 attribute symbol conditions / notes min typ max unit control & interface specifcations enable (negative logic) referenced to Cin module enable threshold 0.8 v dc module enable current v en = 0.8v 130 200 a module disable threshold 2.4 v dc modeule disable current v en = 2.4v 10 a disable hysteresis 500 mv enable pin open circuit voltage 2.0 2.5 3.0 v dc en to Cin resistance open circuit 35 k enable (positive logic) referenced to Cin module enable threshold 2.0 2.5 3.0 v dc module disable threshold 1.45 v dc en source current (operating) v en = 5v 2 ma en voltage (operating) 4.7 5 5.3 v dc electrical specifcations (cont.) specifcations valid at 48v in , 100% rated load and 25oc ambient, unless otherwise indicated. general characteristics ? conditions: t case = 25oc, 75% rated load and specifed input voltage range unless otherwise specifed. attribute symbol conditions / notes min typ max unit mtbf calculated per telcordia sr-332, 40c 1.0 mhrs service life calculated at 30c 7 years overtemperature shut down t j ; converter will reset when overtemperature condition is removed 125 130 135 oc mechanical weight open frame (without baseplate) 1.38 / 39.1 oz / g baseplate version 2.25 / 63.9 oz / g length 2.30 / 58.4 in / mm width 1.45 / 36.8 in / mm height above customer board open frame version 0.42 / 10.6 in / mm with baseplate 0.45 / 11.4 in / mm pin solderability storage life for normal solderability 1 years moisture sensitivity level msl not applicable, for wave soldering only n/a clearance to customer board from lowest component on ibc 0.12 / 3.0 in / mm altitude, operating derate operating temp 1c per 1000 feet above sea level -500 10000 feet relative humidity, operating non condensing 10 90 % rohs compliance compatible with rohs directive 2002/95/ec agency approvals ul/csa 60950-1 curus ul/csa 60950-1, en60950-1 ctuvus low voltage directive (2006/95/ec) ce ib0xxq120t53xx-xx
ibc module rev 1.1 vicorpower.com page 8 of 19 09/2016 800 927.9474 electrical specifcations (cont.) specifcations valid at 48v in , 100% rated load and 25oc ambient, unless otherwise indicated. environmental qualifcation ? ipc-9592a, based on class ii category 2 the following detail is applicable. test description test detail min. quanity tested 5.2.3 halt (highly accelerated life testing) low temp 3 high temp 3 rapid thermal cycling 3 6 dof random vibration test 3 input voltage test 3 output load test 3 combined stresses test 3 5.2.4 thb (temperature humidity bias) (72hr presoak required) 1000hrs C continuous bias 30 5.2.5 htob (high temperature operating bias) power cycle C on 42 minutes off 1 minute, on 1 minute, off 1 minute, on 1 minute, off 1 minute, on 1 minute, off 1 minute, on 1 minute, off 10 minutes. alternating between maximum and minimum operating voltage every hour. 30 5.2.6 tc (temperature cycling) 700 cycles, 30 minute dwell at each extreme C 20c minimum ramp rate 30 5.2.7 ptc (power & temperature cycling) reference ipc-9592a 3 5.2.8 C 5.2.13 shock and vibration random vibration C operating iec 60068-2-64 (normal operation vibration) 3 random vibration non-operating (transportation) iec 60068-2-64 3 shock operating C normal operation shock iec 60068-2-27 3 free fall C iec 60068-2-32 3 drop test 1 full shipping container (box) 1 5.2.14 other environmental tests 5.2.14.1 corrosion resistance C not required n / a 5.2.14.2 dust resistance C unpotted class ii gr-1274-core 3 5.2.14.3 smt attachment reliability ipc-9701 C j-std-002 n / a 5.2.14.4 through hole solderability C j-std-002 5 esd classifcation testing hbm testing - jesd22-a114 3 total quantity (estimated) 138 ib0xxq120t53xx-xx
ibc module rev 1.1 vicorpower.com page 9 of 19 09/2016 800 927.9474 application characteristics: waveforms efficiency (%) i out (a) 38v 48v 55v v in : 92 93 94 95 96 97 98 99 51 62 73 74 8 i out (a) efficiency (%) 38v 48v 55v v in : 92 93 94 95 96 97 98 99 51 62 73 74 8 38v 48v 55v v in : efficiency (%) i out (a) 92 93 94 95 96 97 98 99 16 27 37 48 5 figure 1 effciency vs. output current, 25oc ambient figure 2 effciency vs. output current, 55oc ambient figure 3 effciency vs. output current, 70oc ambient figure 6 input refected ripple current at nominal line, full load see figure 24 for setup 38v 48v 55v v in : power (w) output current (a) 0 5 10 15 20 5.3 10.6 15.9 21.2 26.5 31.8 37.1 42.4 47.7 53.0 figure 4 power dissipation vs. output current at v in , 25oc ambient figure 5 inrush current at high line 15% load; 5a/div, max load capacitance ib0xxq120t53xx-xx
ibc module rev 1.1 vicorpower.com page 10 of 19 09/2016 800 927.9474 application characteristics: waveforms (cont.) figure 8 turn on delay time; enable at nominal line, 15% load, 0 capacitance. figure 9 output voltage rise time at nominal line, 10% load, 0 capacitance figure 10 overshoot at turn on at nominal line, 15% load, 0 capacitance figure 11 undershoot at turn off at nominal line; 15% load, 0 load capacitance figure 12 load transient response; nominal line, load step 75C100% figure 7 turn on delay time; v in turn on delay at nominal line, 15% load ib0xxq120t53xx-xx
ibc module rev 1.1 vicorpower.com page 11 of 19 09/2016 800 927.9474 figure 16 input transient response; v in step low line to high line at full load figure 17 output ripple; nominal line, full load figure 14 load transient response, nominal line load step 0C25% figure 15 load transient response; nominal line load step 25C0% application characteristics: waveforms (cont.) figure 13 load transient response; full load to 75%; nominal line ib0xxq120t53xx-xx
ibc module rev 1.1 vicorpower.com page 12 of 19 09/2016 800 927.9474 application characteristics: waveforms (cont.) figure 18 two modules parallel array test. v out and i in change when one module is disabled. nominal v in , i out = 53a figure 19 two modules parallel array test. v out and i in change when one module is enabled. nominal v in , i out = 53a output current (a) ambient t emperature (c) 0 10 20 30 40 50 60 20 30 40 50 60 70 80 90 20 0lfm 400lfm 600lfm figure 20 maximum output current derating vs. ambient air temperature. transverse airfow. board and junction temperatures within ipc-9592 derating guidelines output current (a) ambient t emperature (c) 0 10 20 30 40 50 60 20 30 40 50 60 70 80 90 200lfm 400lfm 600lfm figure 21 maximum output current derating vs. ambient air temperature. longitudinal airfow. board and junction temperatures within ipc-9592 derating guidelines power (w) input v oltage (v dc ) 0 100 200 300 400 500 600 700 36 40 44 48 50 52 54 figure 22 maximum output ower vs. input voltage ib0xxq120t53xx-xx
ibc module rev 1.1 vicorpower.com page 13 of 19 09/2016 800 927.9474 v source + _ current probe 47f ibc +in en ?in +out ?out load c* *maximum load capacitance figure 23 test circuit; inrush current overshoot v source + _ current probe 470f ibc +in en ?in +out ?out load 10h figure 24 test circuit; input refected ripple current +in ?in +out ?out ibc e ? load cy = 4700pf 20mhz bw 10f 0.1f cy b cy d cy c cy a a-d figure 25 test circuit; output voltage ripple application characteristics: waveforms (cont.) ib0xxq120t53xx-xx
ibc module rev 1.1 vicorpower.com page 14 of 19 09/2016 800 927.9474 application characteristics: thermal data figure 26 thermal plot, 200lfm, 25oc, 48v in , 600w output power figure 27 thermal plot, 200lfm, 25oc, 48v in , 600w output power figure 28 thermal plot, 400lfm, 25oc, 48v in , 600w output power figure 30 thermal plot, 600lfm, 25oc, 48v in , 600w output power figure 29 thermal plot, 400lfm, 25oc, 48v in , 600w output power figure 31 thermal plot, 600lfm, 25oc, 48v in , 600w output power ib0xxq120t53xx-xx
ibc module rev 1.1 vicorpower.com page 15 of 19 09/2016 800 927.9474 pin / control functions +in / Cin dc voltage input pins the ibc input voltage range should not be exceeded. an internal undervoltage/overvoltage lockout function prevents operation outside of the normal operating input range. the ibc turns on within an input voltage window bounded by the input undervoltage turn-on and input overvoltage turn-off levels, as specifed. the ibc may be protected against accidental application of a reverse input voltage by the addition of a rectifer in series with the positive input, or a reverse rectifer in shunt with the positive input located on the load side of the input fuse. the connection of the ibc to its power source should be implemented with minimal distribution inductance. if the interconnect inductance exceeds 100nh, the input should be bypassed with a rc damper to retain low source impedance and stable operation. with an interconnect inductance of 200nh, the rc damper may be 47 f in series with 0.3 . a single electrolytic or equivalent low-q capacitor may be used in place of the series rc bypass. en enable/disable negative logic option if the en port is left foating, the ibc output is disabled. once this port is pulled lower than 0.8v dc with respect to Cin, the output is enabled. the en port can be driven by a relay, optocoupler, or open collector transistor. refer to figure 8 for the typical enable / disable characteristics. this port should not be toggled at a rate higher than 1hz. the en port should also not be driven by or pulled up to an external voltage source. positive logic option if the en port is left foating, the ibc output is enabled. once this port is pulled lower than 1.4v dc with respect to Cin, the output is disabled. this action can be realized by employing a relay, optocoupler, or open collector transistor. this port should not be toggled at a rate higher than 1hz. the en port should also not be driven by or pulled up to an external voltage source. the en port can source up to 2ma at 5v dc . the en port should never be used to sink current. if the ibc is disabled using the en pin, the module will attempt to restart approximately every 250ms. once the module has been disabled for at least 250ms, the turn on delay after the en pin is enabled will be as shown in figure 8. +out / Cout dc voltage output pins total load capacitance at the output of the ibc should not exceed the specifed maximum. owing to the wide bandwidth and low output impedance of the ibc, low frequency bypass capacitance and signifcant energy storage may be more densely and effciently provided by adding capacitance at the input of the ibc. t op v iew 1 2 3 5 4 figure 32 ibc pin designations pin number function 1 v in+ 2 enable 3 v in- 4 v out- 5 v out+ ib0xxq120t53xx-xx
ibc module rev 1.1 vicorpower.com page 16 of 19 09/2016 800 927.9474 applications note parallel operation the ibc will inherently current share when operated in an array. arrays may be used for higher power or redundancy in an application. current sharing accuracy is maximized when the source and load impedance presented to each ibc within an array are equal. the recommended method to achieve matched impedances is to dedicate common copper planes within the pcb to deliver and return the current to the array, rather than rely upon traces of varying lengths. in typical applications the current being delivered to the load is larger than that sourced from the input, allowing narrower traces to be utilized on the input side if necessary. the use of dedicated power planes is, however, preferable. one or more ibcs in an array may be disabled without adversely affecting operation or reliability as long as the load does not exceed the rated power of the enabled ibcs. the ibc power train and control architecture allow bi-directional power transfer, including reverse power processing from the ibc output to its input. the ibcs ability to process power in reverse improves the ibc transient response to an output load dump. thermal considerations the temperature distribution of the vi brick ? can vary signifcantly with its input / output operating conditions, thermal management and environmental conditions. although the pcb is ul rated to 130c, it is recommended that pcb temperatures be maintained at or below 125c. for maximum long term reliability, lower pcb temperatures are recommended for continuous operation, however, short periods of operation at 125c will not negatively impact performance or reliability. warning: thermal and voltage hazards. the ibc can operate with surface temperatures and operating voltages that may be hazardous to personnel. ensure that adequate protection is in place to avoid inadvertent contact. input impedance recommendations to take full advantage of the ibc capabilities, the impedance presented to its input terminals must be low from dc to approximately 5mhz. the source should exhibit low inductance and should have a critically damped response. if the interconnect inductance is excessive, the ibc input pins should be bypassed with an rc damper (e.g., 47 f in series with 0.3 ) to retain low source impedance and proper operation. given the wide bandwidth of the ibc, the source response is generally the limiting factor in the overall system response. anomalies in the response of the source will appear at the output of the ibc multiplied by its k factor. the dc resistance of the source should be kept as low as possible to minimize voltage deviations. this is especially important if the ibc is operated near low or high line as the overvoltage/undervoltage detection circuitry could be activated. input fuse recommendations the ibc is not internally fused in order to provide fexibility in confguring power systems. however, input line fusing of vi bricks must always be incorporated within the power system. a fast acting fuse should be placed in series with the +in port. see safety agency approvals. application notes for ibc and vi brick application notes on soldering, thermal management, board layout, and system design visit www.vicorpower.com . ib0xxq120t53xx-xx
ibc module rev 1.1 vicorpower.com page 17 of 19 09/2016 800 927.9474 ?.040 (3) pl. [1.02] .419 .025 [10.64 .64] [4.57] .180 ?.093 (3) pl. [2.36] ?.125 (2) pl. [3.18] ?.060 (2) pl. [1.52] .416 .025 [10.55 .64] .11 [2.9] figure 33 ibc outline drawing vi ew of underneath panel .725 18.42 1.450 36.83 .150 3.81 2.300 58.42 1.030 <> 26.16 .220 5.59 1.860 <> 47.24 .210 5.33 .063 1.59 thru h h m3 x .50 tap thr u (4) pl. .02 .6 .450 .025 11.43 .64 .125 (2) pl. 3.18 .060 (2) pl. 1.52 .093 (3) pl. 2.36 .040 (3) pl. 1.02 .180 4.57 figure 34 ibc outline drawing C baseplate option mechanical drawings inch (mm) inch (mm) ib0xxq120t53xx-xx
ibc module rev 1.1 vicorpower.com page 18 of 19 09/2016 800 927.9474 t op vi ew 1 0.145 [3.68] 2 0.21 [5.33] 3 0.18 [4.57] pin len gth (x) desi gn ator len gth (x) figure 35 ibc pcb recommended hole pattern mechanical drawings (cont.) inch (mm) ib0xxq120t53xx-xx
ibc module rev 1.1 vicorpower.com page 19 of 19 09/2016 800 927.9474 vicor corporation 25 frontage road andover, ma, usa 01810 tel: 800-735-6200 fax: 978-475-6715 email customer service: custserv@vicorpower.com technical support: apps@vicorpower.com vicors comprehensive line of power solutions includes high density ac-dc and dc-dc modules and accessory components, fully confgurable ac-dc and dc-dc power supplies, and complete custom power systems. information furnished by vicor is believed to be accurate and reliable. however, no responsibility is assumed by vicor for its use. vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. vicor reserves the right to make changes to any products, specifcations, and product descriptions at any time without notice. information published by vicor has been checked and is believed to be accurate at the time it was printed; however, vicor assumes no responsibility for inaccuracies. testing and other quality controls are used to the extent vicor deems necessary to support vicors product warranty. except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. specifcations are subject to change without notice. vicors standard terms and conditions all sales are subject to vicors standard terms and conditions of sale, which are available on vicors webpage or upon request. product warranty in vicors standard terms and conditions of sale, vicor warrants that its products are free from non-conformity to its standard specifcations (the express limited warranty). this warranty is extended only to the original buyer for the period expiring two (2) years after the date of shipment and is not transferable. unless otherwise expressly stated in a written sales agreement signed by a duly authorized vicor signatory, vicor disclaims all representations, liabilities, and warranties of any kind (whether arising by implication or by operation of law) with respect to the products, including, without limitation, any warranties or representations as to merchantability, fitness for particular purpose, infringement of any patent, copyright, or other intellectual property right, or any other matter. this warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. vicor shall not be liable for collateral or consequential damage. vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes no liability for applications assistance or buyer product design. buyers are responsible for their products and applications using vicor products and components. prior to using or distributing any products that include vicor components, buyers should provide adequate design, testing and operating safeguards. vicor will repair or replace defective products in accordance with its own best judgment. for service under this warranty, the buyer must contact vicor to obtain a return material authorization (rma) number and shipping instructions. products returned without prior authorization will be returned to the buyer. the buyer will pay all charges incurred in returning the product to the factory. vicor will pay all reshipment charges if the product was defective within the terms of this warranty. life support policy vicors products are not authorized for use as critical components in life support devices or systems without the express prior written approval of the chief executive officer and general counsel of vicor corporation. as used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a signifcant injury to the user. a critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. per vicor terms and conditions of sale, the user of vicor products and components in life support applications assumes all risks of such use and indemnifes vicor against all liability and damages. intellectual property notice vicor and its subsidiaries own intellectual property (including issued u.s. and pending patent applications) relating to the products described in this data sheet. no license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. interested parties should contact vicors intellectual property department. the products described on this data sheet are protected by the following u.s. patents numbers: 5,945,130; 6,403,009; 6,710,257; 6,911,848; 6,930,893; 6,934,166; 6,940,013; 6,969,909; 7,038,917; 7,145,786; 7,166,898; 7,187,263; 7,361,844; d496,906; d505,114; d506,438; d509,472; and for use under 6,975,098 and 6,984,965. ib0xxq120t53xx-xx


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